[6791] in APO Printshop

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Re: More new equipment in the shop, adjusting the platen,

daemon@ATHENA.MIT.EDU (Leonard H. Tower Jr.)
Thu Sep 25 22:25:12 2014

Date: Thu, 25 Sep 2014 22:25:08 -0400
From: tower@alum.mit.edu (Leonard H. Tower Jr.)
To: apo-printshop-manager@mit.edu
Cc: Benazeer Noorani <benazeer@gmail.com>, apo-printshop-operators@mit.edu,
        apo-printshop-journeyman@mit.edu
Reply-To: tower@alum.mit.edu

Molly:

* Leveling the platen, if not done very carefully, could damage the
  large press and leave it unusable for a very long time.

  I am opposed to Benazeer trying.  But the decision is the active
  members, They have trusted you to manage the Press Shop.  Consult the
  other actives?

  Let us know what you decide.

  Questions?

  (I am out of town until next Thursday 2 Oct 2014, but am reading email
  most days.)

* If you decide to let Benazeer do this, I can offer her some guidance
  to lessen the risk.

* The shop is for the use of students.  Both presses have fulfilled this
  need as they are.  Quite well.  Without being "finely tuned".  Neither
  press can be restored to do really high quality work (even close to
  factory new condition).

  Better to have the press working for the 99% + jobs people want to do,
  than this high quality job alumnus Benazeer wants to do.

* The small press was damaged this way, when an attempt was made to
  level it's platen.  By an alumnus with a mechanical engineering
  degree, and much experience designing and building machines with
  gears, etc.  Machines like the presses.

  The alumnus also had more experience printing in the shop that
  Benazeer has had.  The alumnus was sure they knew how to adjust the
  platen.  The alumnus didn't.

  It took a while to replace the damaged bolts.  We eventually had some
  machined.  Expensive in time and money.

* Both presses have excessive wear.  Though not as bad as presses that
  have been used for die cutting.  (Though I have wondered, if this was
  done some at the presses prior homes.)

======================================================================

Benazeer:

* Please do not try to adjust the platen until we hear from Molly.  It's
  likely you'll break it.

* I'm not opposed to the other things you want to do.

* There are some Morgan Expansion Trucks in the shop.  And maybe some
  replacement rubber "sleeves".  I'm not sure what condition they are
  in.  They are another solution to roller shrinkage/wear.  I think they
  are in one of the two drawers in the desk above the left of the large
  press.

* It's better to use metal tape, than masking tape, to "pad" the rails.
  It lasts longer.  But the Morgans are an easier way to go.

* There are other presses in Boston, in better condition than ours.  And
  you would find compatriots in doing fine art letterpress printing.

yiLFS -len

   Date: Thu, 25 Sep 2014 12:41:27 -0400 From: Benazeer Noorani
   <benazeer@gmail.com> To: APO Press <apo-printshop@mit.edu>
   Subject: More new equipment in the shop, adjusting the platen, and
       calibrating roller height

   Hi pressops!

   As I mentioned earlier this summer, I purchased a* base for printing
   with plates*, from Boxcar Press. It now lives on top of the boxes
   behind the spare rollers, on the top of the shelf above where the
   chases live.

   I'm *planning to adjust the platen* either this weekend or next,
   since even with the roller height calibration described below, I'm
   still seeing some uneven impressions. If you're interested in
   watching or contributing give me a shout so we can coordinate
   schedules.

   I also discovered, printing my first plate, that the rollers are very
   dramatically set at the wrong height. There's a couple of reasons for
   rollers to be too low: rubber shrinks over time, and the trucks and
   rails wear. (Rollers can also be too high if you have the wrong size
   trucks for your press, or if the rubber is too thick. That's a harder
   problem to solve and as far I have been able to learn, means
   replacing the part. Luckily that's not the problem we have.)  So* I
   bought* *a roller gauge* -- a disk of precision ground aluminum
   exactly type high in diameter, on a long rod.  You can use it to
   *calibrate the roller height* like so:

   1) with the press inked but nothing in the chase bed, run the gauge
   between the rollers and chase bed. The roller should leave a stripe
   of ink 3/32 of an inch wide on the gauge. Wider and the rollers are
   too low, narrower and the rollers are too high.

   2) Repeat step one with the rollers at a variety of positions on the
   rails, and across the width of the roller, wiping the roller gauge
   down between each test, obviously.

   3) If the roller is too low, adjust its height by applying masking
   tape to the rails, to lift the trucks and roller. You will probably
   need to apply different amounts of tape to the two rails, and
   different amounts along the length of the rails.

   I have already done this, and have seen a dramatic improvement in how
   easy it is to get a clean impression. I've gotten far fewer filled in
   characters or smudgy impressions. Yay! That said, all the rollers are
   differently worn, and it's not wrong to recalibrate for every
   job. Feel free to play around with this -- the masking tape won't
   hurt the press and is easy to remove!

   The roller gauge right now lives on a tiny shelf underneath where we
   put torn off edges of LSC posters and where we hang the grippers and
   spanner wrench. Eventually I'll get around to widening the hole in
   the gauge so I can hang it from one of those pegs.


   YiLFS

   Benazeer

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