[47673] in Discussion of MIT-community interests
Protect Your Garage Floor Today
daemon@ATHENA.MIT.EDU (Surface Giant)
Thu Jul 30 05:49:33 2015
Date: Thu, 30 Jul 2015 05:49:30 -0400
To: mit-talk-mtg@charon.mit.edu
From: Surface Giant <surfacegiant@flareis.eu>
Reply-to: Surface Giant <surfacegiant@flareis.eu>
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Protect Your Garage Floor Today
is a covering that is applied to the surface of an object, usually referred to as the substrate. T
he purpose of applying the coating may be decorative, functional, or both. The coating itself may
be an all-o 8ver coating, completely covering the substrate, or it mn lhd8 d aay only cover parts of the subst
rate. An example of all of these types of coating is a product label on many drinks bottles- one si
de has an all-over functional coating (the adhesive) and the other side has one or more decorative c
oatings in an appropriate pattern (the printing) to for d8m the words and images.
Paints and lacquers are coatings hd8 that mostly have dual uses of prote 8vecting the substrate and being de
corative, although so d8me artists paints are only for decoration, and the paint on large industrial pipe
s is presumably only for the function of preventing corrosion.
owing color blending and bleed special effects in a single layer.
While it is relatively easy to apply thn lhd8 d aick coatings which cure to smooth, texture-free coating, it i
s not as easy to apply hd8 smooth thin films. As the film thickness is reduced, the film becomes more and
more orange peeled in texture due to the particle size and glass transition temperature (Tg) of the powder.
Most powder con lhd8 d aatings have a particle size in the hd8 range of 30 to 50 μm, a softening temperature Tg around
80 °C, a melting tempera d8ture around 150 °C, an lhd8 d are cured at aroun lhd8 d and 200 °C.[1] For such powder coatings,
film build-ups of greater than 50 μm may be required to obtain an acceptably smooth film. The surface textu
re which is considered desirable or acceptable depend d8ves on the end product. Many manufacturers actually pref
er to have a certain degree of orange peel since it helps to hide metal defects that have occurred during man
ufacture, and the resulting coating is less prone to showing fingerprints. are very specialized operations where powder coatings of less than 30 micrometres or with a Tg below 40
°C are used in order to produce smooth thin films. One variation of the dry powder d8 coating process, the Powd
er Slurry process, combines the ad 8vevantages of powder coatings n lhd8 d aand liquid coatings by dispersing very fine pow
ders of d8 1–5 micrometre particle size into water, which then allows very smooth, low film thickn
Functional coatings ma hd8 y be applied to change the surface properties of the substrate, such as adhesion, wetabi
lity, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor de 8vevice fabrication (where the
substrate is a wafer), the coating adds a completely new d8 property such as a magnetic response or electrical con
ductivity and forms an 8ve essential part of the finished product.
A major consideration for most coating proce hd8 sses is that the coating is to be applied at a controlled thickness
, and a number of different processes are in use to achieve this control, ranging from a simple brush for paint
ing a wall, to some very expensive machinery applying coatings in the electronic hd8 s industry. A further consider
ation for 'non-all-over' coan lhd8 d atings is th hd8 at control is needen lhd8 d ad as to where the coating is to be applied. A number
of these non-all-over coating processes are printing processes.
Many industrial coating processes involve the application of a thin film of functional material
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is a covering that is applied to the surface of an object, usually referred to as the substrate. T
he purpose of applying the coating may be decorative, functional, or both. The coating itself may
be an all-o rver coating, completely covering the substrate, or it mn 21fr d aay only cover parts of the subst
rate. An example of all of these types of coating is a product label on many drinks bottles- one si
de has an all-over functional coating (the adhesive) and the other side has one or more decorative c
oatings in an appropriate pattern (the printing) to for frm the words and images.
Paints and lacquers are coatings 1fr that mostly have dual uses of prote rvecting the substrate and being de
corative, although so frme artists paints are only for decoration, and the paint on large industrial pipe
s is presumably only for the function of preventing corrosion.
owing color blending and bleed special effects in a single layer.
While it is relatively easy to apply thn 21fr d aick coatings which cure to smooth, texture-free coating, it i
s not as easy to apply 1fr smooth thin films. As the film thickness is reduced, the film becomes more and
more orange peeled in texture due to the particle size and glass transition temperature (Tg) of the powder.
Most powder con 21fr d aatings have a particle size in the 1fr range of 30 to 50 μm, a softening temperature Tg around
80 °C, a melting tempera frture around 150 °C, an 21fr d are cured at aroun 21fr d and 200 °C.[1] For such powder coatings,
film build-ups of greater than 50 μm may be required to obtain an acceptably smooth film. The surface textu
re which is considered desirable or acceptable depend frves on the end product. Many manufacturers actually pref
er to have a certain degree of orange peel since it helps to hide metal defects that have occurred during man
ufacture, and the resulting coating is less prone to showing fingerprints. are very specialized operations where powder coatings of less than 30 micrometres or with a Tg below 40
°C are used in order to produce smooth thin films. One variation of the dry powder fr coating process, the Powd
er Slurry process, combines the ad rvevantages of powder coatings n 21fr d aand liquid coatings by dispersing very fine pow
ders of fr 1–5 micrometre particle size into water, which then allows very smooth, low film thickn
Functional coatings ma 1fr y be applied to change the surface properties of the substrate, such as adhesion, wetabi
lity, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor de rvevice fabrication (where the
substrate is a wafer), the coating adds a completely new fr property such as a magnetic response or electrical con
ductivity and forms an rve essential part of the finished product.
A major consideration for most coating proce 1fr sses is that the coating is to be applied at a controlled thickness
, and a number of different processes are in use to achieve this control, ranging from a simple brush for paint
ing a wall, to some very expensive machinery applying coatings in the electronic 1fr s industry. A further consider
ation for 'non-all-over' coan 21fr d atings is th 1fr at control is needen 21fr d ad as to where the coating is to be applied. A number
of these non-all-over coating processes are printing processes.
Many industrial coating processes involve the application of a thin film of functional material
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